XDI 2020-2024 Ford Explorer ST +60% Injector Set
XDI Product Overview The XDI +60% Direct Injection Injector Set is a complete set of 6 upgraded fuel injectors engineered for the 2020-2024 Ford Explorer ST […]
Product Overview
The XDI +60% Direct Injection Injector Set is a complete set of 6 upgraded fuel injectors engineered for the 2020-2024 Ford Explorer ST 3.0L EcoBoost twin-turbo V6. These injectors deliver 60% more fuel flow than the factory injectors, providing the fueling headroom needed for high-horsepower builds without the complexity or cost of an auxiliary port injection system. Every injector is 100% built and tested by XDI on OEM-grade testing equipment at 100bar, 200bar, and 300bar to ensure consistent flow rates, spray patterns, and atomization across the entire set. Unlike generic remanufactured injectors, XDI injectors are built from new components and individually flow-matched for balanced cylinder-to-cylinder fueling — critical for making reliable power on a turbocharged direct injection platform.
Key Features
- +60% Flow Rate Over Stock — Supports significantly higher horsepower levels without auxiliary fuel systems
- 100% Built and Tested by XDI — Not remanufactured. Built from new components and individually validated on OEM testing equipment
- Triple-Pressure Tested — Every injector tested at 100bar, 200bar, and 300bar for consistent flow and spray pattern verification
- Individually Flow-Matched — Each set is matched for balanced fuel delivery across all 6 cylinders. Eliminates cylinder-to-cylinder fueling variations
- Direct-Fit Replacement — Plug-and-play installation into the factory fuel rail with no adapter rails, wiring changes, or ECU hardware modifications
- Eliminates Auxiliary Fuel Need — At moderate power levels, the +60% flow increase removes the need for a supplemental port injection system
Specifications
| Brand | XDI |
| Part Number | XDI-i049-60 |
| Type | High-Pressure Direct Injection (GDI) |
| Flow Increase | +60% Over Factory |
| Quantity | 6 Injectors (Complete Set) |
| Testing | Individual Flow Testing at 100bar, 200bar, 300bar |
| Flow Matching | Yes — Set Matched |
| Fitment | Direct Plug-and-Play |
| Tune Required | Yes — Custom Tune Required After Installation |
Vehicle Compatibility
A custom ECU tune is required after installation to take advantage of the increased fuel flow. Running upgraded injectors without a tune will result in an overly rich condition.
Installation
Remove the factory fuel rail and injectors, install the XDI injectors into the rail, reinstall the rail assembly, and reconnect the electrical connectors. The injectors are direct-fit replacements that use the factory fuel rail, O-rings, and electrical connectors with no modifications. A custom ECU calibration must be loaded after installation to adjust fuel tables for the increased flow rate. Professional installation and tuning is recommended.
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